Gas Turbine Thermal Barrier Coating

Thermal barrier coatings tbcs are advanced materials systems usually applied to metallic surfaces operating at elevated temperatures such as gas turbine or aero engine parts as a form of exhaust heat management these 100 μm to 2 mm thick coatings of thermally insulating materials serve to insulate components from large and prolonged heat loads and can sustain an appreciable temperature.

Gas turbine thermal barrier coating.

As already stated above the power to weight ratio and efficiency of gas turbine engines are limited to the burn temperature they can run at which is caused by the limit of suitable materials available to use in a turbine engine if the burn temperature is raised at to high a temperature then the rotor and stator blades will melt. Despite being typically 1 5 mm thin the allow for a drop of 100 300 o c between the gas and metal surface temperatures. Functionally graded materials 1996 1997. Tbcs which comprise metal and ceramic multilayers insulate turbine and combustor engine components from the hot gas stream and improve the durability.

The thickness of the zirconia required depends upon the gas stream temperature and the amount of cooling available. Coatings for combustion liners are normally specified by the turbine manufacturer. These coatings can be applied to a thickness of 2 mm although typical thickness is in the range of 0 2 mm to 0 5 mm. Failure mechanisms and key microstructural features recubrimientos de barrera térmica para aplicación en turbinas a gas.

Mecanismos de falla y principales características microestructurales julian d. These are ceramic coatings with very low thermal conductivity. Thermal barrier coatings tbcs are widely used in some components of the commercial gas turbine engines including the combustion chambers the nozzles and the blades to control the high heat flux entering from the combustion gas to the structural components. Thermal barrier coatings for gas turbine applications.

A second type of coatings applied to high temperature parts are known as thermal barrier coatings tbc. Nonetheless thermal barrier coatings tbcs made of low thermal conductivity ceramics are now being used to provide thermal insulation to metallic components from the hot gas stream in gas turbine engines used for aircraft propulsion power generation and marine propulsion. The gas path of these parts are coated with a thermal barrier coating typically consisting of a metallic layer called the bond coat made of a material referred to as an mcraly an alloy of metals like nickel or cobalt or some combination thereof and. Universidad nacional de colombia medellín colombia jdosorio unal edu co.

Thermal spray coatings for industrial gas turbines produce substantial benefits.